fix: resolve background fill and text colors on both business card sides

lib/pdf-business-card.tsx

@@ -46,6 +46,7 @@ export interface PDFBusinessCardProps {
   person: PersonData;
   qrCodeDataUrl: string;
   variant?: 'blue' | 'white' | 'black';
+  isViaprinto?: boolean;
 }
 
 // Die Buchstaben K, L, Z im SVG (inklusive dem kleinen Stück vom Z oben links)
@@ -178,7 +179,7 @@ const styles = StyleSheet.create({
   accentLineHorizontal: {
     flex: 1,
     height: 1.5,
-    backgroundColor: COLORS.primary, // Brand blue line
+    backgroundColor: '#011dff', // Brand blue line
     marginLeft: 15,
     marginRight: 0,
   },
@@ -223,7 +224,7 @@ const styles = StyleSheet.create({
   roleText: {
     fontSize: 7.5,
     fontWeight: 'bold',
-    color: COLORS.primary,
+    color: '#011dff',
     letterSpacing: 0.5,
     textTransform: 'uppercase',
   },
@@ -258,15 +259,15 @@ const styles = StyleSheet.create({
     gap: 3,
   },
   qrCodeWrapper: {
-    width: '13mm',
-    height: '13mm',
+    width: '11mm',
+    height: '11mm',
   },
   qrCode: {
     width: '100%',
     height: '100%',
   },
   qrLabel: {
-    fontSize: 4.5,
+    fontSize: 4,
     color: COLORS.neutralDark, // Subtle grey instead of loud blue
     fontWeight: 'bold',
     letterSpacing: 1.2,
@@ -367,6 +368,7 @@ const VectorLogo = ({
   overrideWhiteColor,
   pathOverrides,
   solidPaths,
+  solidBackgroundColor = '#000a66',
 }: {
   paths: { d: string; fill: string }[];
   style: any;
@@ -374,20 +376,25 @@ const VectorLogo = ({
   overrideWhiteColor?: string;
   pathOverrides?: Record<number, string>;
   solidPaths?: number[];
+  solidBackgroundColor?: string;
 }) => (
   <Svg viewBox="0 0 295 99" style={style}>
     <G {...({ fillRule: 'evenodd', clipRule: 'evenodd' } as any)}>
-      {paths.map((p, i) => {
-        let fill = overrideColor || p.fill;
-        let d = p.d;
-
-        if (solidPaths && solidPaths.includes(i)) {
-          // Keep only the first subpath to make the shape solid (remove holes)
+      {/* Background layer: solid fills to prevent see-through */}
+      {solidPaths &&
+        solidBackgroundColor &&
+        paths.map((p, i) => {
+          if (!solidPaths.includes(i)) return null;
+          let d = p.d;
           const zIndex = d.toUpperCase().indexOf('Z');
           if (zIndex !== -1) {
             d = d.substring(0, zIndex + 1);
           }
-        }
+          return <Path key={`bg-${i}`} d={d} fill={solidBackgroundColor} />;
+        })}
+      {paths.map((p, i) => {
+        let fill = overrideColor || p.fill;
+        const d = p.d;
 
         if (pathOverrides && pathOverrides[i]) {
           fill = pathOverrides[i];
@@ -688,6 +695,7 @@ export const PDFBusinessCard: React.FC<PDFBusinessCardProps> = ({
   person,
   qrCodeDataUrl,
   variant = 'blue',
+  isViaprinto = false,
 }) => {
   const isWhiteVariant = variant === 'white' || variant === 'black';
 
@@ -737,11 +745,9 @@ export const PDFBusinessCard: React.FC<PDFBusinessCardProps> = ({
       >
         <View style={styles.truckWrapper}>
           <TruckBlueprint
-            style={[
-              styles.frontBackgroundImage,
-              isWhiteVariant && { opacity: 0.2 },
-              !isWhiteVariant && { opacity: 0.25 },
-            ]}
+            style={styles.frontBackgroundImage}
+            opacity={isWhiteVariant ? 0.2 : 0.25}
+            backgroundColor={isWhiteVariant ? '#ffffff' : '#011dff'}
           />
         </View>
         <View
@@ -781,6 +787,7 @@ export const PDFBusinessCard: React.FC<PDFBusinessCardProps> = ({
                 Hochspannung
               </Text>
             </View>
+
             <View style={styles.frontBrandIconWrapper}>
               <IconSolar
                 style={styles.frontBrandIcon}
@@ -793,33 +800,35 @@ export const PDFBusinessCard: React.FC<PDFBusinessCardProps> = ({
           </View>
         </View>
         <View style={styles.frontContainer}>
-          {/* Base Logo: text is white, truck is green. Make KLZ letters blend into background */}
+          {/* Base Logo: text is white, truck is green. Fill KLZ background to hide truck, keep outline white */}
           <VectorLogo
             paths={getFrontLogoPaths()}
             style={styles.frontLogo}
-            pathOverrides={KLZ_PATHS.reduce((acc, idx) => ({ ...acc, [idx]: COLORS.blue }), {})}
             solidPaths={KLZ_PATHS}
+            solidBackgroundColor={isWhiteVariant ? '#ffffff' : '#011dff'}
           />
 
           {/* Letterpress Mask Layer: We use #ff00fe as a marker color. Only the "KLZ" letters! */}
-          <VectorLogo
-            paths={getFrontLogoPaths().filter((_, i) => KLZ_PATHS.includes(i))}
-            style={[styles.frontLogo, { position: 'absolute' }]}
-            overrideColor="#ff00fe"
-            solidPaths={KLZ_PATHS.map((_, i) => i)}
-          />
+          {isViaprinto && (
+            <VectorLogo
+              paths={getFrontLogoPaths().filter((_, i) => KLZ_PATHS.includes(i))}
+              style={[styles.frontLogo, { position: 'absolute' }]}
+              overrideColor="#ff00fe"
+              solidPaths={KLZ_PATHS.map((_, i) => i)}
+            />
+          )}
         </View>
       </Page>
 
-      {/* RÜCKSEITE (White page with contact info) */}
+      {/* VORDERSEITE (White page with contact info) */}
       <Page size={[258, 173]} style={styles.pageBleedBack}>
         <View style={styles.backContainer}>
           <View style={styles.backHeader}>
             <VectorLogo
               paths={getBackLogoPaths()}
               style={styles.backLogo}
-              overrideWhiteColor={COLORS.primary}
-              solidPaths={KLZ_PATHS}
+              overrideWhiteColor={'#011dff'}
+              pathOverrides={KLZ_PATHS.reduce((acc, idx) => ({ ...acc, [idx]: 'none' }), {})}
             />
             <View style={styles.accentLineHorizontal} />
           </View>

scripts/generate-business-cards.ts

@@ -19,6 +19,8 @@ const CONFIG = {
   truckImage: path.join(process.cwd(), 'public/truck.png'),
   fontRegular: path.join(process.cwd(), 'public/fonts/Inter-Regular.ttf'),
   fontBold: path.join(process.cwd(), 'public/fonts/Inter-Bold.ttf'),
+  ghostscriptScript:
+    '/Users/marcmintel/.gemini/config/plugins/mintel-ui-standards-plugin/skills/mintel-print-workflow/scripts/convert-cmyk.sh',
 };
 
 const PEOPLE: PersonData[] = [
@@ -71,39 +73,52 @@ END:VCARD`;
     });
 
     const safeName = person.name.replace(/\s+/g, '_');
-    const finalFileName = `KLZ_Visitenkarte_${safeName}.pdf`;
-    const rgbPath = path.join(CONFIG.outputDir, `RGB_${finalFileName}`);
-    const finalPath = path.join(CONFIG.outputDir, finalFileName);
 
-    console.log(`- Rendering React-PDF layout (RGB ONLY, Blue Variant)...`);
-    const buffer = await renderToBuffer(
+    // 1. STANDARD DIGITAL PDF (RGB, no letterpress mask)
+    console.log(`- Rendering standard digital PDF (RGB ONLY, Blue Variant)...`);
+    const finalFileName = `KLZ_Visitenkarte_${safeName}.pdf`;
+    const tempFileName = `temp_${finalFileName}`;
+    const finalPath = path.join(CONFIG.outputDir, finalFileName);
+    const tempPath = path.join(CONFIG.outputDir, tempFileName);
+
+    let buffer = await renderToBuffer(
       React.createElement(PDFBusinessCard, {
         person,
         qrCodeDataUrl,
-        variant: 'blue', // Explicitly use blue now
+        variant: 'blue',
+        isViaprinto: false,
       }),
     );
+    fs.writeFileSync(tempPath, buffer);
 
-    fs.writeFileSync(rgbPath, buffer);
-
-    console.log(`- Outlining fonts via Ghostscript (Keeping RGB)...`);
-    const gsCommand = `gs -dNoOutputFonts -sDEVICE=pdfwrite -o "${finalPath}" "${rgbPath}"`;
-    execSync(gsCommand, { stdio: 'ignore' });
-
-    fs.unlinkSync(rgbPath);
-
+    // Convert fonts to outlines via ghostscript
+    const gsCommand = `gs -dNoOutputFonts -sDEVICE=pdfwrite -o "${finalPath}" "${tempPath}"`;
+    execSync(gsCommand, { stdio: 'inherit' });
+    fs.unlinkSync(tempPath);
     console.log(`✓ Final Print File generated (Fonts to Paths, RGB preserved): ${finalFileName}`);
 
+    // 2. VIAPRINTO PDF (Letterpress mask, CMYK)
+    console.log(`- Rendering Viaprinto PDF (Letterpress mask)...`);
+    const tempViaprintoPath = path.join(CONFIG.outputDir, `temp_viaprinto_${safeName}.pdf`);
+    buffer = await renderToBuffer(
+      React.createElement(PDFBusinessCard, {
+        person,
+        qrCodeDataUrl,
+        variant: 'blue',
+        isViaprinto: true,
+      }),
+    );
+    fs.writeFileSync(tempViaprintoPath, buffer);
+
     // Convert to CMYK for Viaprinto
     const finalFileNameCMYK = `KLZ_Visitenkarte_${safeName}_Viaprinto_CMYK_91x61mm_3mmBleed.pdf`;
     const finalPathCMYK = path.join(CONFIG.outputDir, finalFileNameCMYK);
 
     console.log(`- Converting to CMYK for Viaprinto...`);
-    const cmykScript =
-      '/Users/marcmintel/.gemini/config/plugins/mintel-ui-standards-plugin/skills/mintel-print-workflow/scripts/convert-cmyk.sh';
-    const cmykCommand = `bash "${cmykScript}" "${finalPath}" "${finalPathCMYK}"`;
+    const cmykCommand = `bash "${CONFIG.ghostscriptScript}" "${tempViaprintoPath}" "${finalPathCMYK}"`;
     try {
-      execSync(cmykCommand, { stdio: 'ignore' });
+      execSync(cmykCommand, { stdio: 'inherit' });
+      fs.unlinkSync(tempViaprintoPath);
       console.log(`✓ CMYK Print File generated: ${finalFileNameCMYK}`);
     } catch (e) {
       console.error(`❌ CMYK conversion failed! Is Ghostscript installed?`);