chore: stabilize deployment and resolve asset 404s

.gitea/workflows/deploy.yml

@@ -172,7 +172,7 @@ jobs:
             S3_BUCKET=${{ secrets.S3_BUCKET || vars.S3_BUCKET || 'mintel' }}
             S3_REGION=${{ secrets.S3_REGION || vars.S3_REGION || 'fsn1' }}
             S3_PREFIX=${{ secrets.S3_PREFIX || vars.S3_PREFIX || 'mintel.me' }}
-            DATABASE_URI=${{ secrets.DATABASE_URI || (needs.prepare.outputs.target == 'testing' && secrets.TESTING_DIRECTUS_DB_PASSWORD && format('postgres://directus:{0}@postgres-db:5432/directus', secrets.TESTING_DIRECTUS_DB_PASSWORD)) || 'postgres://payload:payload@postgres-db:5432/payload' }}
+            DATABASE_URI=${{ secrets.DATABASE_URI || (needs.prepare.outputs.target == 'testing' && secrets.TESTING_DIRECTUS_DB_PASSWORD && format('postgres://directus:{0}@postgres-db:5432/directus', secrets.TESTING_DIRECTUS_DB_PASSWORD)) || 'postgres://payload:payload@127.0.0.1:5432/payload' }}
             PAYLOAD_SECRET=${{ secrets.PAYLOAD_SECRET || 'secret' }}
             BUILD_ID=${{ github.sha }}
           tags: registry.infra.mintel.me/mintel/mintel.me:${{ needs.prepare.outputs.image_tag }}
@@ -388,7 +388,7 @@ jobs:
             docker volume create 'mintel-me_payload-db-data' || true
             cd $SITE_DIR
             docker compose -p '${{ needs.prepare.outputs.project_name }}' --env-file $ENV_FILE pull
-            docker compose -p '${{ needs.prepare.outputs.project_name }}' --env-file $ENV_FILE up -d --remove-orphans
+            docker compose -p '${{ needs.prepare.outputs.project_name }}' --env-file $ENV_FILE up -d --wait --remove-orphans
           "
 
       - name: 🧹 Purge S3 Cache
@@ -418,14 +418,60 @@ jobs:
         if: always()
         run: docker builder prune -f --filter "until=1h"
 
-  # (JOB 5: Post-Deploy Verification was removed to reduce pipeline noise)
+  # ──────────────────────────────────────────────────────────────────────────────
+  # JOB 5: Post-Deploy Verification
+  # ──────────────────────────────────────────────────────────────────────────────
+  post_deploy_checks:
+    name: 🩺 Smoke Test
+    needs: [prepare, deploy]
+    runs-on: docker
+    if: needs.deploy.result == 'success'
+    container:
+      image: alpine:latest
+    steps:
+      - name: 🌐 Check Production URL
+        shell: sh
+        run: |
+          # Wait longer (up to 2 minutes) for Next.js to fully prime
+          COUNT=0
+          MAX=24
+          URL="${{ needs.prepare.outputs.next_public_url }}"
+          
+          echo "Verifying $URL is responsive..."
+          while [ $COUNT -lt $MAX ]; do
+            STATUS=$(curl -s -o /dev/null -w "%{http_code}" "$URL/" || echo "000")
+            if [ "$STATUS" = "200" ]; then
+              echo "✅ Site is UP (200 OK)"
+              break
+            fi
+            echo "⏳ Wait for 200 OK (Status: $STATUS)..."
+            sleep 5
+            COUNT=$((COUNT + 1))
+          done
+          
+          if [ "$STATUS" != "200" ]; then
+            echo "❌ Site failed smoke test after 2 minutes! (Status: $STATUS)"
+            exit 1
+          fi
+
+      - name: 🌐 Check Case Study Assets
+        shell: sh
+        run: |
+          URL="${{ needs.prepare.outputs.next_public_url }}/case-studies/klz-cables"
+          echo "Verifying case study $URL..."
+          STATUS=$(curl -s -o /dev/null -w "%{http_code}" "$URL")
+          if [ "$STATUS" != "200" ]; then
+            echo "❌ Case study page failed! (Status: $STATUS)"
+            exit 1
+          fi
+          echo "✅ Case study page is UP"
 
   # ──────────────────────────────────────────────────────────────────────────────
   # JOB 6: Notifications
   # ──────────────────────────────────────────────────────────────────────────────
   notifications:
     name: 🔔 Notify
-    needs: [prepare, deploy]
+    needs: [prepare, deploy, post_deploy_checks]
     if: always()
     runs-on: docker
     container:

Dockerfile

@@ -31,6 +31,9 @@ ENV DATABASE_URI=$DATABASE_URI
 ENV PAYLOAD_SECRET=$PAYLOAD_SECRET
 ENV SKIP_RUNTIME_ENV_VALIDATION=true
 ENV NEXT_BUILD_WORKERS=1
+ENV NEXT_DISABLE_SOURCEMAPS=true
+ENV SENTRY_SKIP_LOCAL_SOURCES=true
+ENV NEXT_PRIVATE_LOCAL_WEBPACK=true
 ENV CI=true
 
 # Copy manifest files specifically for better layer caching
@@ -60,8 +63,8 @@ RUN echo "Building with ID: ${BUILD_ID}"
 COPY . .
 
 # Build application (monorepo filter)
-ENV NODE_OPTIONS="--max_old_space_size=8192"
+ENV NODE_OPTIONS="--max_old_space_size=4096"
-RUN pnpm --filter @mintel/web build
+RUN NEXT_BUILD_WORKERS=1 pnpm --filter @mintel/web build
 
 # Stage 2: Runner
 FROM git.infra.mintel.me/mmintel/runtime:latest AS runner
@@ -85,4 +88,4 @@ USER nextjs
 # Start from the app directory to ensure references solve correctly
 # In Standalone mode, Next.js expects node_modules and public relative to the server.js
 WORKDIR /app
-CMD ["node", "server.js"]
+CMD ["node", "apps/web/server.js"]

apps/web/next.config.mjs

@@ -41,6 +41,18 @@ const nextConfig = {
     return [
       // Umami proxy rewrite handled in app/stats/api/send/route.ts
       // Sentry relay handled in app/errors/api/relay/route.ts
+      {
+        source: '/assets/:path*',
+        destination: '/showcase/klz-cables.com/assets/:path*',
+      },
+      {
+        source: '/wp-content/:path*',
+        destination: '/showcase/klz-cables.com/assets/klz-cables.com/wp-content/:path*',
+      },
+      {
+        source: '/wp-includes/:path*',
+        destination: '/showcase/klz-cables.com/assets/klz-cables.com/wp-includes/:path*',
+      },
     ];
   },
   async redirects() {

docker-compose.yml

@@ -2,6 +2,7 @@ services:
   mintel-me-app:
     image: registry.infra.mintel.me/mintel/mintel.me:${IMAGE_TAG:-latest}
     restart: always
+    command: node apps/web/server.js
     networks:
       - default
       - infra
@@ -12,7 +13,6 @@ services:
       # HTTP ⇒ HTTPS redirect
       - 'traefik.http.routers.${PROJECT_NAME}-web.rule=${TRAEFIK_HOST_RULE:-Host("${TRAEFIK_HOST:-mintel.localhost}")}'
       - "traefik.http.routers.${PROJECT_NAME}-web.entrypoints=web"
-      # - "traefik.http.routers.${PROJECT_NAME}-web.middlewares=redirect-https"
       # HTTPS router (Standard)
       - 'traefik.http.routers.${PROJECT_NAME}.rule=${TRAEFIK_HOST_RULE:-Host("${TRAEFIK_HOST:-mintel.localhost}")}'
       - "traefik.http.routers.${PROJECT_NAME}.entrypoints=${TRAEFIK_ENTRYPOINT:-web}"
@@ -26,7 +26,7 @@ services:
       - "caddy.reverse_proxy={{upstreams 3000}}"
 
       # Public Router (Whitelist for OG Images, Sitemaps, Health)
-      - 'traefik.http.routers.${PROJECT_NAME}-public.rule=(${TRAEFIK_HOST_RULE:-Host("${TRAEFIK_HOST:-mintel.localhost}")}) && (PathPrefix("/health") || PathPrefix("/api/health") || PathPrefix("/sitemap.xml") || PathPrefix("/robots.txt") || PathPrefix("/manifest.webmanifest") || PathPrefix("/api/og") || PathRegexp(".*opengraph-image.*") || PathRegexp(".*sitemap.*"))'
+      - 'traefik.http.routers.${PROJECT_NAME}-public.rule=(${TRAEFIK_HOST_RULE:-Host("${TRAEFIK_HOST:-mintel.localhost}")}) && (PathPrefix("/health") || PathPrefix("/api/health") || PathPrefix("/sitemap.xml") || PathPrefix("/robots.txt") || PathPrefix("/manifest.webmanifest") || PathPrefix("/api/og") || PathPrefix("/assets") || PathPrefix("/wp-content") || PathPrefix("/wp-includes") || PathPrefix("/showcase") || PathRegexp(".*opengraph-image.*") || PathRegexp(".*sitemap.*"))'
       - "traefik.http.routers.${PROJECT_NAME}-public.entrypoints=${TRAEFIK_ENTRYPOINT:-web}"
       - "traefik.http.routers.${PROJECT_NAME}-public.tls.certresolver=${TRAEFIK_CERT_RESOLVER:-}"
       - "traefik.http.routers.${PROJECT_NAME}-public.tls=${TRAEFIK_TLS:-false}"
@@ -36,6 +36,7 @@ services:
 
       # Middlewares
       - "traefik.http.middlewares.${PROJECT_NAME}-ratelimit.ratelimit.average=100"
+      - "traefik.http.middlewares.${PROJECT_NAME}-ratelimit.ratelimit.burst=200"
       - "traefik.http.middlewares.${PROJECT_NAME}-ratelimit.ratelimit.burst=50"
 
       # Gatekeeper Router (Path-based)
@@ -53,6 +54,12 @@ services:
       # Forwarded Headers
       - "traefik.http.middlewares.${PROJECT_NAME}-forward.headers.customrequestheaders.X-Forwarded-Proto=https"
       - "traefik.http.middlewares.${PROJECT_NAME}-forward.headers.customrequestheaders.X-Forwarded-Ssl=on"
+    healthcheck:
+      test: ["CMD-SHELL", "wget --no-verbose --tries=1 --spider http://127.0.0.1:3000/ || exit 1"]
+      interval: 10s
+      timeout: 5s
+      retries: 5
+      start_period: 20s
 
   gatekeeper:
     profiles: ["gatekeeper"]