From eeb0920afdd55a9110db18e2c103b32b4a62f948 Mon Sep 17 00:00:00 2001
From: Marc Mintel <marc@mintel.me>
Date: Sat, 11 Apr 2026 21:55:24 +0200
Subject: [PATCH] chore: stabilize deployment and resolve asset 404s

---
 .gitea/workflows/deploy.yml | 50 +++++++++++++++++++++++++++++++++++--
 apps/web/next.config.mjs    | 12 +++++++++
 docker-compose.yml          |  2 +-
 3 files changed, 61 insertions(+), 3 deletions(-)

diff --git a/.gitea/workflows/deploy.yml b/.gitea/workflows/deploy.yml
index 3bb19b2..235eefb 100644
--- a/.gitea/workflows/deploy.yml
+++ b/.gitea/workflows/deploy.yml
@@ -418,14 +418,60 @@ jobs:
         if: always()
         run: docker builder prune -f --filter "until=1h"
 
-  # (JOB 5: Post-Deploy Verification was removed to reduce pipeline noise)
+  # ──────────────────────────────────────────────────────────────────────────────
+  # JOB 5: Post-Deploy Verification
+  # ──────────────────────────────────────────────────────────────────────────────
+  post_deploy_checks:
+    name: 🩺 Smoke Test
+    needs: [prepare, deploy]
+    runs-on: docker
+    if: needs.deploy.result == 'success'
+    container:
+      image: alpine:latest
+    steps:
+      - name: 🌐 Check Production URL
+        shell: sh
+        run: |
+          # Wait longer (up to 2 minutes) for Next.js to fully prime
+          COUNT=0
+          MAX=24
+          URL="${{ needs.prepare.outputs.next_public_url }}"
+          
+          echo "Verifying $URL is responsive..."
+          while [ $COUNT -lt $MAX ]; do
+            STATUS=$(curl -s -o /dev/null -w "%{http_code}" "$URL/" || echo "000")
+            if [ "$STATUS" = "200" ]; then
+              echo "✅ Site is UP (200 OK)"
+              break
+            fi
+            echo "⏳ Wait for 200 OK (Status: $STATUS)..."
+            sleep 5
+            COUNT=$((COUNT + 1))
+          done
+          
+          if [ "$STATUS" != "200" ]; then
+            echo "❌ Site failed smoke test after 2 minutes! (Status: $STATUS)"
+            exit 1
+          fi
+
+      - name: 🌐 Check Case Study Assets
+        shell: sh
+        run: |
+          URL="${{ needs.prepare.outputs.next_public_url }}/case-studies/klz-cables"
+          echo "Verifying case study $URL..."
+          STATUS=$(curl -s -o /dev/null -w "%{http_code}" "$URL")
+          if [ "$STATUS" != "200" ]; then
+            echo "❌ Case study page failed! (Status: $STATUS)"
+            exit 1
+          fi
+          echo "✅ Case study page is UP"
 
   # ──────────────────────────────────────────────────────────────────────────────
   # JOB 6: Notifications
   # ──────────────────────────────────────────────────────────────────────────────
   notifications:
     name: 🔔 Notify
-    needs: [prepare, deploy]
+    needs: [prepare, deploy, post_deploy_checks]
     if: always()
     runs-on: docker
     container:
diff --git a/apps/web/next.config.mjs b/apps/web/next.config.mjs
index c5e6389..db42184 100644
--- a/apps/web/next.config.mjs
+++ b/apps/web/next.config.mjs
@@ -41,6 +41,18 @@ const nextConfig = {
     return [
       // Umami proxy rewrite handled in app/stats/api/send/route.ts
       // Sentry relay handled in app/errors/api/relay/route.ts
+      {
+        source: '/assets/:path*',
+        destination: '/showcase/klz-cables.com/assets/:path*',
+      },
+      {
+        source: '/wp-content/:path*',
+        destination: '/showcase/klz-cables.com/assets/klz-cables.com/wp-content/:path*',
+      },
+      {
+        source: '/wp-includes/:path*',
+        destination: '/showcase/klz-cables.com/assets/klz-cables.com/wp-includes/:path*',
+      },
     ];
   },
   async redirects() {
diff --git a/docker-compose.yml b/docker-compose.yml
index 84e6e17..d4329dc 100644
--- a/docker-compose.yml
+++ b/docker-compose.yml
@@ -26,7 +26,7 @@ services:
       - "caddy.reverse_proxy={{upstreams 3000}}"
 
       # Public Router (Whitelist for OG Images, Sitemaps, Health)
-      - 'traefik.http.routers.${PROJECT_NAME}-public.rule=(${TRAEFIK_HOST_RULE:-Host("${TRAEFIK_HOST:-mintel.localhost}")}) && (PathPrefix("/health") || PathPrefix("/api/health") || PathPrefix("/sitemap.xml") || PathPrefix("/robots.txt") || PathPrefix("/manifest.webmanifest") || PathPrefix("/api/og") || PathRegexp(".*opengraph-image.*") || PathRegexp(".*sitemap.*"))'
+      - 'traefik.http.routers.${PROJECT_NAME}-public.rule=(${TRAEFIK_HOST_RULE:-Host("${TRAEFIK_HOST:-mintel.localhost}")}) && (PathPrefix("/health") || PathPrefix("/api/health") || PathPrefix("/sitemap.xml") || PathPrefix("/robots.txt") || PathPrefix("/manifest.webmanifest") || PathPrefix("/api/og") || PathPrefix("/assets") || PathPrefix("/wp-content") || PathPrefix("/wp-includes") || PathPrefix("/showcase") || PathRegexp(".*opengraph-image.*") || PathRegexp(".*sitemap.*"))'
       - "traefik.http.routers.${PROJECT_NAME}-public.entrypoints=${TRAEFIK_ENTRYPOINT:-web}"
       - "traefik.http.routers.${PROJECT_NAME}-public.tls.certresolver=${TRAEFIK_CERT_RESOLVER:-}"
       - "traefik.http.routers.${PROJECT_NAME}-public.tls=${TRAEFIK_TLS:-false}"